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aturalrubber latex foam is a highly profitable product for Sri Lanka as a third world
country. European market is available for natural rubber latex foam very competitively
with Polyurethane foam. Natural rubber latex is very cheap and a highly available
sourcein Sri Lanka. So the production cost is low when compared with other products.
But Sri Lanka has to compete with countries such as Malaysia, India, Thailand,
Bangladeshand Pakistan. So the quality of the product has become the major need
today.
The quality of the natural rubber latex foam depends on the quality of the latex. The
quality checking was carried out by testing; dry rubber content, total solid content,
ammonia content, volatile fatty acid content and mechanical stability time. The
qualitativelyprepared dispersions and compounded latex were tested. A selected recipe
givenby the company's management was changed. Those changes were made mainly
withthe added chemicals and physical parameters of the process to improve the quality
oflatexfoam.
Effects of chemicals mainly studied were ZInC oxide, diphenylguanidene and
sodiumsilicofluoride. The physical factors, which mainly influenced the quality of the
natural rubber latex foam, were initial temperature of the compounded latex,
diphenylguanidene adding time and maturation time of the compounded latex. In
additionto this pH variation and density variation in the final foam product were studied
indepth.
